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Industrial Acoustical Foams and Barriers
SONEX One™ | SONEX Classic™ | SONEX Valuline™ | SONEX Mini™ | SONEX Pyramid™
SONEX Prospec | SONEX Acoustic Baffles | New SONEX Valuline™ | SONEXsuper™ Wedges
willduct® Acoustical Duct Liner | SONEXtrilayer™ System | SONEXunilayer™ System
SONEXone™ Panels
- Softly sculpted surface pattern
- Excellent sound absorption across all frequencies
- Helps reduce noise, unwanted sounds, and reverberation in many types of interior environments
- Panel size of 24"x48" in 2" or 3" thickness
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SONEXone™ Panels are a versatile product, offering effective acoustic control in a variety of applications and environments including: industrial facilities, multi-purpose rooms and architectural projects. SONEXone panels are attractive and reliable, featuring (NRCs) Noise Reduction Coefficients ranging from 0.85 1.10. The sculpted surface of each panel deflects and disperses sound waves, allowing the open cell willtec® foam to convert sound energy into quiet, kinetic energy.
illbruck's exclusive Willtec Foam Class 1 fire-rated according ASTM E 84 for flame spread and smoke density. Willtec natural meets the corner burn test UL 1715.
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SONEX Classic™
- Famous anechoic wedge shape
- Noise reduction coefficients (NRC's) ranging from 0.75 to 0.80
- Available with special colortec process
- Panel size of 24"x48," 2" thick SONEXclassic and 24"x24," 2" thick SONEXjunior
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SONEXclassic™ and SONEXjunior™ Panels feature a modified anechoic wedge design for cost-effective, yet impressive sound control. The unique geometric shape of the surface pattern on these panels provides optimum deflection of sound waves, making them an excellent choice for recording and broadcast studios. These versatile panels can also be used in listening rooms, restaurants, production areas and other locations where sound absorption is critically important. Panels offer excellent acoustical control across all frequencies with Noise Reduction Coefficients (NRCs) ranging from 0.75 to 0.80. BUY ONLINE HERE
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SONEX Valuline™
- Excellent acoustic control across all frequencies
- Subtle surface pattern
- Easily mounts to any ceiling and/or wall surface with illbruck's AcouSTIC™ adhesive
- Panel size of 24"x48" in 1-1/2", 1-7/8" or 2-1/2" thickness
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SONEXvaluline™ Panels provide effective acoustic control at an affordable price. The subtle surface pattern on these panels render them inconspicuous in most settings, making them suitable for a variety of interior settings including: manufacturing facilities, churches, and classrooms. SONEXvalueline Panels are made from willtec® foam, which is Class 1 fire-rated for flame spread and smoke density. willtec natural also meets the corner burn test UL 1715.
SONEXvaluline Panels offer excellent acoustical control across all frequencies with Noise Reduction Coefficients (NRCs) ranging from 0.75 to 1.05. They are especially effective at absorbing excessive sound at the middle frequencies (500 and 1,000 Hz) where unwanted noise and reverberation can interfere with communication
Panels are available in natural or painted willtec and can be easily mounted to any wall or ceiling surface with illbruck's AcouSTIC™ water based adhesive. SONEXvaluline Panels can also be used in conjunction with SONEXvaluline Baffles, which have the same unique surface pattern. Baffles are designed to hang from ceilings in large rooms or open interior spaces. BUY ONLINE HERE
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SONEX Mini™
- Smaller convoluted surface pattern
- Ideal for machine enclosures and other applications requiring thinner panels
- Panel size of 24"x48" in 1" or 1 1/2" thickness
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SONEXmini™ Panels provide excellent sound absorption, especially in environments requiring high frequency noise control. Made with illbruck's exclusive willtec® foam, SONEXmini Panels are a safety-minded choice for use in machine enclosures and other confined spaces. willtec foam is Class 1 fire-rated according to ASTM E 84 for flame spread and smoke density. It can withstand constant temperatures above 300° Fahrenheit, and will char but not ignite at temperatures above 1100° Fahrenheit. willtec natural meets the corner burn test UL1715.
SONEXmini Panels, available in natural or painted willtec, are easy to install on any wall and/or enclosure surf ace with illbruck's AcouSTIC™ water-based adhesive.
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SONEX Pyramid™
- Bold, geometric pattern
- Seamless installation with illbruck's AcouSTIC™ adhesive
- Excellent acoustic control
- Panel size of 24"x24" in 2", 3", 4" or 6" thickness
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SONEXpyramid™ Panels offer outstanding acoustic control across all frequencies with Noise Reduction Coefficients (NRCs) ranging from 0.75 to 1.05. The unique geometric design of these panels dramatically increases the panels' surface area, providing much more acoustic control than flat surfaces. SONEXpyramid Panels are made from illbruck's exclusive willtec® foam, which is Class 1 fire-rated according to ASTM E 84 for flame spread and smoke density. willtec natural also meets the corner burn test UL 1715.
SONEXpyramid Panels, available in either natural or painted willtec, can be easily mounted to any wall or ceiling surface with illbruck's AcouSTIC water-based adhesive. Once installed, the 2'x2' panels come together to make an attractive, seamless pattern.
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Applications
- Displays, showrooms and museums
- Machine rooms or manufacturing areas
- Modern offices and building interiors
- Recreational facilities
- Recording studios and listening rooms
- Restaurants and cafeterias
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SONEX Prospec
SONEX Prospec products are designed for use when an existing material needs to be acoustically upgraded.
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PROSPEC BARRIER
Description:
1/8" thick, flexible barrier, 1 lb. PSF, gray or black. Available reinforced/ non-reinforced. Rolls 54" x 20' long and 54" x 60' long.
Application:
Installed in wall and floor assemblies or hung to separate noisy areas. |
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PROSPEC FOAM
Description:
Sheet size 24" x 48" x 1" thick, light gray, charcoal, Class 1, Fire Rated, Hypalon coating available.
Application:
Fits into tight areas, such as equipment enclosures, housing, etc. Can also be used on walls where space is limited. |
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PROSPEC COMPOSITE
Description:
24" x 48" x 1-3/8" thick, Prospec Composite consists of one layer of foam, Hypalon-coated, with an 1/8 barrier sandwiched between 1" foam and ¼" "decoupler". This product is designed to increase transmission loss and provide sound absorption in motor housings, cabinets, on walls and doors.
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SONEX Acoustic Baffles
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SONEX Foam Baffles are available in 24" x 48" x 2" (or 3") thickness. Baffle patterns: SONEXone, SONEXvaluline, SONEXwet and SONEXmini. |
| SONEX Baffles |
Surface |
Thickness |
Average Sabins/Baffle |
| SONEXone |
Natural |
3" |
12.9 |
| Painted |
3" |
12.9 |
| Hypalon Coated |
3" |
12.9 |
| SONEXvaluline |
Natural |
2" |
10.8 |
| Painted |
2" |
10.8 |
| SONEXmini, polyurethane |
Natural |
2" |
7.5 |
| SONEXwet |
Vinyl Taffeta |
2" |
11.4 |
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SONEXsuper™ Wedges
Designed to be used in situations where low-frequency issues are a problem, SONEXsuper Wedges are most often found in anechoic test chambers. These 12x12 wedges are 6 inches thick and feature an exaggerated, yet symmetrical, anechoic wedge pattern.
SONEXsuper Wedges can dramatically improve the accuracy of sound measurements by eliminating bounce-back sounds such as echo, feedback and resonances.
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willduct® Acoustical Duct Liner
Easy to cut, trim and install in HVAC ductwork, illbruck's willduct panels provide thermal and sound insulation, which helps to reduce background noise as well as damage from condensation that can affect indoor environment quality (IEQ).
- Non-fibrous
- Resistant to microbial growth
- Excellent noise reduction
- No masks or gloves needed for installation
willduct panels are made from Class 1 fire-rated willtec® foam. Optional Hypalon® coating can be added to protect the surface of the panels and make them easier to clean.
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SONEXtrilayer™ System
SONEXtrilayer System is a new and innovative solution for acoustic test environments. Using a non-traditional approach, this system can provide more space inside the test room or allow larger test units to be analyzed. The SONEXtrilayer System features a combination of resonator, barrier and absorptive material layering to achieve the space savings of 28 to 48 percent over more commonly used acoustic treatments. Because this system needs less space for the same results, facilities may now be able to retrofit existing rooms into anechoic chambers or incur less construction costs for new chambers.
The absorptive layer of the SONEXtrilayer System can be made with different SONEX products - SONEXflat™ Panels, SONEXpyramid™ Panels or SONEXmax™ Wedges - and is constructed from illbruck's exclusive willtec® material. A protective mesh can be fastened over the top of the absorptive layer but this does not affect the performance of the system.
The unique assembly of the three layers of the system - resonator, barrier and absorptive - provides flexibility in cut-off frequencies and test standards used. illbruck's technical sales staff can assist with a complete solution - from facility design to final certification of the room.
Global customers using the SONEXtrilayer System include SONY (125 Hz cut-off frequency), Continental Brakes (50 Hz cut-off frequency) and Airbus (80 Hz cut-off frequency).
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SONEXunilayer™ System
Traditional acoustic test facilities and anechoic chambers require the use of highly- absorptive acoustic products on the walls, ceilings and floors to achieve an echo-free environment. illbruck's SONEXunilayer System features SONEXsuper™ or SONEXmax™ Wedges and provides an effective sound control solution for any test environment with measurement according to ISO 3745 precision method. With the SONEXunilayer System, a cut-off frequency of 63 Hz or higher can be achieved with either SONEXsuper Wedges or SONEXmax Wedges.
SONEXsuper Wedges are 6" thick and have a symmetric pattern of peaks and valleys that efficiently trap the sound energy before it is reflected back into the room. (See photo to right.) When installed, these wedges are seamless in appearance and have an NRC of 1.10.
If a SONEXunilayer System with wedges thicker than 6" is required for a desired cut-off frequency, SONEXmax Wedges are the solution. (See photo to left shown in polyurethane foam.) illbruck's technical sales staff can assist with the determination of the exact thickness needed to achieve the desired level of performance for the test space. All SONEXmax Wedges are custom designed for each application but are very similar in appearance and function to the SONEXsuper Wedges.
Installation of the SONEXunilayer System is quick and easy. Both SONEXsuper and SONEXmax can be adhered with illbruck's AcouSTIC™ adhesive. Additional mechanical fasteners may be required depending on the application.
In addition to meeting all the acoustic requirements, the wedges made with illbruck's exclusive willtec® material meet Class 1 fire-rated building codes. Wedges produced with polyurethane foam are also an option. However, fire and building code issues will need to be resolved prior to installation.
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